ULTRAAQUA · LARGE-SCALE DRINKING WATER UV DISINFECTION
CROSSFLOW Series
High-capacity UV systems for large municipal drinking water plants, with the lamps arranged across the flow in a compact stainless-steel reactor.
Pricing on request.
Overview
The CROSSFLOW series is built for large municipal drinking water facilities. Instead of running along the flow, the lamps are arranged across it in a CFD-optimised pattern. This keeps the reactor compact, improves hydraulic efficiency and lowers operating costs.
The reactor installs horizontally or vertically and fits into complex plant layouts with a small footprint. Systems can be scaled up as treatment demand grows.
Ozone UV Solutions supplies CROSSFLOW systems as an authorised ULTRAAQUA reseller and supports them locally: from sizing and installation through commissioning, servicing, lamps and spare parts.
Key features
- Cross-flow lamp arrangement, CFD-optimised for hydraulic efficiency
- ULTRATHERM low-pressure high-output amalgam lamps, 500 W or 925 W (1000 series), with a rated life of 16,000 hours
- From 24 to 120 lamps per reactor, with DN900 or DN1200 flanged connections
- Electropolished SS316L reactor [Super Duplex], design pressure 6 bar [10 bar]
- Automatic ULTRAWIPERâ„¢ cleaning and ULTRADOSE automatic dose pacing from 30% to 100%
- DN150 top connection for cooling, air bleeding and CIP cleaning
Typical applications
- Large municipal drinking water treatment plants
- Municipal wastewater disinfection
Models and specifications
500 W lamp models
| Model | UV lamps | Connection | Power | Control cabinet (H×W×D mm) | Cabinet weight |
|---|---|---|---|---|---|
| MR32-500SS | 32 | DN900 (ANSI 36) | 19 kW | 2200×800×600 | 400 kg |
| MR48-500SS | 48 | DN900 (ANSI 36) | 27 kW | 2200×800×600 | 800 kg |
| MR64-500SS | 64 | DN900 (ANSI 36) | 35 kW | 2200×800×600 | 1,200 kg |
| MR80-500SS | 80 | DN900 (ANSI 36) | 43 kW | 2200×1600×600 | 1,600 kg |
| MR96-500SS | 96 | DN900 (ANSI 36) | 51 kW | 2200×1600×600 | 2,000 kg |
925 W lamp models (1000 series)
| Model | UV lamps | Connection | Power | Control cabinet (H×W×D mm) | Cabinet weight |
|---|---|---|---|---|---|
| MR24-1000SS | 24 | DN900 (ANSI 36) [DN1200 (ANSI 48)] | 25.2 kW | 1 × 2200×600×500 | 400 kg |
| MR48-1000SS | 48 | DN900 (ANSI 36) [DN1200 (ANSI 48)] | 47.4 kW | 2 × 2200×600×500 | 800 kg |
| MR72-1000SS | 72 | DN900 (ANSI 36) [DN1200 (ANSI 48)] | 69.6 kW | 3 × 2200×600×500 | 1,200 kg |
| MR96-1000SS | 96 | DN1200 (ANSI 48) | 91.8 kW | 4 × 2200×600×500 | 1,600 kg |
| MR120-1000SS | 120 | DN1200 (ANSI 48) | 114 kW | 5 × 2200×600×500 | 2,000 kg |
Common specifications
| UV LAMPS & MONITORING | |
|---|---|
| Lamp type | ULTRATHERM low-pressure high-output (LPHO) amalgam, 500 W or 925 W |
| Rated lamp life | 16,000 hours |
| UV monitoring | 500 W models: side-reading UV intensity sensor to NIST standard · 925 W models: UV intensity sensor, ÖNORM M5873 certified [non-corrosive PTFE] |
| Power control | ULTRADOSE automatic dose pacing, 30–100% |
| Approvals | CE [UL / cUL] |
| UV CHAMBER | |
| Chamber material | SS316L / 1.4404 [Super Duplex]; 500 W models electropolished inside and glass-blasted outside, 925 W models electropolished inside and out |
| Connection type | EN 1092 Type 01A PN10 (ANSI Class 150) [PN16 (ANSI Class 300)] |
| Design pressure | 6 bar [10 bar] |
| Quartz sleeves | High-purity fused quartz, transmittance > 95% |
| Cleaning | ULTRAWIPERâ„¢ automatic mechanical wiper with PTFE/fibre rings (electric drive) |
| Mounting / installation | Horizontal stand, 316L [Super Duplex] · single-ended lamp and wiper access · horizontal or vertical installation (500 W models also inclined) |
| Ports | Drain: DN100 [customised] on 500 W models, DN150 on 925 W models · DN150 top connection for cooling, air bleeding and CIP |
| Other | PT100 temperature probe · IP65 · minor wetted parts FDA-approved PTFE, PVDF, Viton |
| CONTROL CABINET | |
| Control logic / HMI | PLC · 7" ULTRATOUCH touchscreen |
| Communication | Modbus TCP/IP, PROFINET |
| Analogue I/O (4–20 mA) | Flow input, UV dose output, UV intensity output [UVT input] |
| Logging and alarms | Alarms, events and data (UV dose, UV intensity, flow) · actual and target UV dose on HMI · UV dose pre-alarm and alarm |
| External wiring | Remote ON/OFF, safety ON/OFF, system status, alarm |
| Cabinet | Powder-painted steel [SS304 / SS316] · floor-standing, ambient 0–40 °C · IP54 [IP65] · fan with filter [AC / heat exchanger] |
| Power supply | 3 × 400 VAC ±10% +N+PE 50/60 Hz |
| Cable length | 7 m standard [up to 20 m] |
Pricing on request.
